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alarm 21 Encoder communication in panasonic servo drive

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Cause : Encoder communication error comes when no communication between the encoder and driver, the detective function for broken en- coder wires is activated.

"alarm 21" in panasonic servo drive indicate " Encoder communication" error. This means an issue with the communication between the servo drive and the encoder. This error suggests that the drive is either not receiving a proper signal from the encoder or there is a problem in the communication interface.

Troubleshooting Steps:

1. Check Encoder Connections:

  • Inspect the wiring and connectors between the encoder and the servo drive. Ensure all connections are secure, correctly wired, and free of damage.
  • Look for loose, bent, or corroded pins in the connectors that could disrupt communication.

2. Inspect the Encoder:

  • Check the physical condition of the encoder for any signs of damage or wear.
  • Ensure that the encoder is properly mounted and securely fastened to avoid any mechanical issues that might affect signal transmission.

3. Inspect the Communication Cables:

  • Verify that the communication cables between the encoder and the servo drive are in good condition and of the appropriate type.
  • Replace the cables if there is any visible damage or if you suspect a fault.

4. Check for Interference:

  • Ensure that the encoder cables are not routed near sources of electrical noise, such as power lines, high-frequency equipment, or motors, which could interfere with the signals.
  • If possible, use shielded cables to reduce the likelihood of interference.

5. Parameter Settings:

  • Review the servo drive’s parameters related to encoder communication. Ensure they match the specifications and settings required by the encoder.
  • Verify that the communication protocol and baud rate (if applicable) are correctly configured.

6. Test the Encoder:

  • If possible, test the encoder on another drive or system to determine if the issue is with the encoder or the servo drive.
  • If the encoder works on another system, the issue may lie within the servo drive or its configuration.

7. Inspect the Servo Drive:

  • Check the servo drive for any signs of internal issues, such as component failure, that might be affecting encoder communication.
  • Perform any available diagnostic tests to ensure the drive’s communication interfaces are functioning correctly.
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