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HMI architecture

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HMI (Human-Machine Interface) architecture refers to the overall structure and organization of the components that make up an HMI system. It defines how these components work together to facilitate communication and interaction between humans and machines.

Here's a breakdown of a typical HMI architecture:

Layers:

Most HMI systems follow a layered approach, with each layer handling specific functionalities. Here's a common three-layer architecture:

  1. Presentation Layer: This is the topmost layer, also known as the user interface (UI). It consists of the visual elements that the operator interacts with, such as screens, displays, buttons, and touchpads. The UI elements present information about the machine's status, process data, alarms, and allow the operator to control the machine.
  2. Logic Layer: This layer sits between the presentation layer and the field layer. It processes user input from the UI, translates it into commands for the machine, and interprets data received from the machine to present it visually on the UI. The logic layer might also handle functionalities like data logging, alarm management, and user authentication.
  3. Field Layer (Data Acquisition Layer): This layer interacts directly with the physical machine or process. It collects sensor data, monitors machine status, and sends control signals to the machine based on instructions from the logic layer. The communication between the HMI and the machine can be wired or wireless, depending on the system.

Components:

Within these layers, various components work together to achieve HMI functionality. Here are some key components:

  • HMI Software: This is the core software application that runs on a computer or dedicated HMI hardware. It manages the UI elements, logic functions, and communication with the machine.
  • Hardware: This includes the physical components like the display screen, touch panel, keyboard, and any communication interfaces used to connect to the machine.
  • Communication Protocols: These protocols define the format and language used for data exchange between the HMI and the machine or other control systems. Common protocols include Modbus, Profibus, and Ethernet/IP.
  • Programmable Logic Controllers (PLCs): In industrial automation systems, PLCs often act as the intermediary between the HMI and the machine. They receive control signals from the HMI, process them based on their programmed logic, and send control commands to the machine's actuators.

Benefits of a Layered Architecture:

  • Modular Design: The layered approach allows for modularity, making it easier to modify or update individual layers without affecting the entire system.
  • Maintainability: Separating functionalities into layers simplifies troubleshooting and maintenance of the HMI system.
  • Scalability: The layered architecture can be adapted to accommodate different HMI complexities, from simple monitoring interfaces to highly sophisticated control systems.

Additional Considerations:

  • HMI architecture can vary depending on the specific application and industry. Some systems might have additional layers or integrate with other software components like SCADA (Supervisory Control and Data Acquisition) systems.
  • Network security is a growing concern in industrial automation. HMI systems should be designed with robust security measures to prevent unauthorized access or manipulation.

By understanding HMI architecture, you can gain a better understanding of how humans interact with machines and how information is exchanged within a control system.

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