Elastic diaphragm gauges, also known as diaphragm pressure gauges, are a type of pressure gauge that uses a flexible diaphragm as the sensing element to measure pressure. These gauges are commonly used in applications where precise measurement of relatively low pressures is required. Here's how elastic diaphragm gauges work:
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Flexible Diaphragm: The primary component of an elastic diaphragm gauge is a thin, flexible diaphragm typically made of metal, such as stainless steel or copper, or a non-metallic material like elastomers or plastics. This diaphragm is designed to deform or flex in response to changes in pressure applied to one side of the diaphragm.
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Pressure Application: The pressure to be measured is applied to one side of the diaphragm, causing it to deflect or deform. The amount of deflection or deformation of the diaphragm is proportional to the applied pressure.
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Mechanical Linkage: As the diaphragm deforms, it mechanically displaces a pointer or indicator mechanism connected to the diaphragm via a linkage system. This linkage system may consist of gears, levers, or other mechanical components that translate the motion of the diaphragm into rotary or linear motion of the pointer.
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Scale and Calibration: The pointer moves across a calibrated scale, which is marked with pressure units such as psi (pounds per square inch), bar, or kPa (kilopascal). The scale indicates the pressure being applied to the diaphragm based on the position of the pointer.
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Measurement: By observing the position of the pointer on the scale, the user can determine the pressure being measured by the gauge. The gauge provides a direct and visual indication of the applied pressure, making it easy to monitor and control pressure levels in the system.
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Applications: Elastic diaphragm gauges are commonly used in various industries and applications where precise measurement of low to moderate pressures is required. They find application in HVAC systems, pneumatic controls, hydraulic systems, process industries, laboratories, and research facilities.
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Advantages: Elastic diaphragm gauges offer several advantages, including high sensitivity to small pressure changes, resistance to overpressure, suitability for low-pressure measurements, and compatibility with a wide range of fluids and gases.
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Limitations: However, elastic diaphragm gauges may have limitations such as susceptibility to mechanical wear and fatigue over time, sensitivity to temperature variations, and limited pressure range compared to other types of pressure gauges.
In summary, elastic diaphragm gauges provide a simple and reliable method for measuring pressure using a flexible diaphragm as the sensing element. They are widely used in applications requiring accurate and precise measurement of low to moderate pressures.