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Plug valves - Types of Plug valves

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Plug valves are valves that utilize a cylindrical or tapered plug with a passage to control the flow of fluid through the valve. The plug can be rotated within the valve body to allow or restrict the flow. Plug valves are commonly used in a variety of applications due to their simple design, reliable operation, and ability to provide tight shut-off. There are several types of plug valves, including:

  1. Non-Lubricated Plug Valve:

    • Non-lubricated plug valves are designed to operate without the need for external lubrication.
    • These valves typically feature a plug made of a self-lubricating material such as polytetrafluoroethylene (PTFE) or a similar polymer.
    • The non-lubricated design reduces maintenance requirements and the risk of contamination of the fluid being handled.
  2. Lubricated Plug Valve:

    • Lubricated plug valves feature a plug that requires external lubrication to ensure smooth operation and a tight seal.
    • The plug is typically coated with a lubricant, such as grease or oil, to reduce friction and prevent wear between the plug and valve body.
    • Lubricated plug valves are suitable for applications where tight shut-off and ease of operation are required.
  3. Eccentric Plug Valve:

    • Eccentric plug valves have a plug with an offset or eccentric arrangement relative to the centerline of the valve body.
    • This design allows the plug to rotate without interference with the valve body, minimizing wear and friction.
    • Eccentric plug valves are commonly used in applications where solid particles or slurries are present in the fluid stream.
  4. Double Block and Bleed (DBB) Plug Valve:

    • Double block and bleed plug valves feature two seating surfaces that provide a double block and bleed configuration when the valve is closed.
    • This design allows the valve to provide two separate barriers to isolate the upstream and downstream fluid flow, as well as a bleed port to release pressure between the seals.
    • DBB plug valves are used in applications where positive isolation and verification of valve integrity are required, such as in oil and gas pipelines and refining processes.
  5. Pressure Balanced Plug Valve:

    • Pressure balanced plug valves incorporate a pressure balancing mechanism to reduce the operating torque required to operate the valve, particularly in high-pressure applications.
    • The pressure balancing mechanism equalizes the pressure acting on the plug, resulting in smoother operation and reduced wear on the valve components.
    • Pressure balanced plug valves are suitable for high-pressure and high-temperature applications where ease of operation and reliability are critical.

These are some of the common types of plug valves available, each designed to meet specific application requirements and operating conditions. The selection of the appropriate type of plug valve depends on factors such as the nature of the fluid being handled, operating pressure and temperature, flow control requirements, and environmental considerations.

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