Fault Tolerant Ethernet (FTE) is a proprietary network protocol developed by Honeywell specifically for their Experion® Process Knowledge System (PKS) used in industrial control applications. It's designed to provide high reliability and redundancy for critical process control networks. Here's a breakdown of FTE:
Key Features:
- Rapid Network Redundancy: Unlike traditional Ethernet with spanning tree protocol, which can take seconds to re-route traffic in case of a failure, FTE boasts redundancy times of under a second. This is achieved through:
- Dual Network Connections: Each node (server or station) is connected to the LAN twice through dual network interface controllers (NICs).
- Active Monitoring and Failover: The FTE software constantly monitors the network health. If a failure is detected on one path, communication seamlessly switches to the other path without interrupting data flow.
- High Availability: FTE prioritizes keeping the network operational to ensure uninterrupted control of critical industrial processes.
- Deterministic Performance: Deterministic performance means predictable data transfer times, crucial for real-time process control applications where delays can have significant consequences. FTE achieves this through techniques like time division multiple access (TDMA) to manage data flow on the network.
- Security: FTE incorporates security measures to protect the network from unauthorized access and potential cyber threats.
Benefits of Using FTE:
- Improved System Uptime: The rapid redundancy and high availability features minimize downtime caused by network failures.
- Enhanced Process Control: Deterministic performance ensures reliable and timely data transfer for accurate process control.
- Reduced Risk of Production Losses: By minimizing downtime and ensuring reliable communication, FTE can help prevent production losses in industrial facilities.
- Simplified Network Management: FTE offers a centralized management platform for monitoring network health and simplifying troubleshooting.
Limitations of FTE:
- Proprietary Protocol: Being a Honeywell proprietary technology, FTE is not interoperable with standard Ethernet devices. This can limit its use in scenarios where integration with non-Honeywell equipment is necessary.
- Cost: The additional hardware and software components required for FTE can make it more expensive compared to standard Ethernet implementations.
- Limited Scalability: While FTE offers redundancy for critical control networks, its scalability for very large or geographically dispersed networks might be limited compared to standard Ethernet solutions.
Applications:
Fault Tolerant Ethernet is well-suited for industrial control applications where network reliability and deterministic performance are paramount. Here are some examples:
- Oil and Gas Refineries
- Chemical Processing Plants
- Power Generation Facilities
- Water Treatment Plants
- Manufacturing Production Lines
In Conclusion:
Fault Tolerant Ethernet offers a unique solution for industrial control networks requiring high availability, rapid redundancy, and deterministic performance. While it has limitations in terms of interoperability, cost, and scalability, it can be a valuable asset for ensuring reliable communication in critical process control environments.