A.C91 Encoder Communications Position Data Error fault in Yaskawa Sigma 5 servo drive
Cause:
- Noise on I/O signal line (bent cables/damaged sheaths).
- Linear scale cables bundled with high-current lines.
- FG potential varies due to other machines (e.g., welders).
Remedy:
- Check cable layout and connectors.
- Confirm there is no surge voltage; separate cables.
- Properly ground machines to separate from the linear scale FG.